TIP TIG an innovative non‐consumable
electrode arc welding (TIG welding) process
with dynamic wire feeding movement
TIP TIG CW (ColdWire!) ‐ welding system
consists of microprocessors controlled wire
feeder with dynamic effect, interconnecting
hose package, welding torch and transformer
TIP TIG HW (HotWire!) – semi‐automatic arc
welding machine consists of microprocessors
controlled welding inverter, device for
preheating of wire, wire feeder with dynamic
effect, interconnecting hose package,
welding torch and transformer 230/28V
The TIP TIG power
source provides the hot wire current.
The unique TIP TIG wire feeder and water
cooled TIG torch feeds the hot wire into the TIG arc.
The TIP TIG weld arc is provided by a regular
TIG power source.
In contrast to regular TIG
or Hot Wire TIG, the TIP TIG wire entering the
TIG weld pool is mechanically superimposed with an
action from the patented wire feed motion that creates
a vibration on the weld wire.
The TIP TIG wire is constantly directed to the center of
the fluid weld pool, and the wire vibration agitates the
weld driving the most fluid part of the weld outwards
towards the cooler weld periphery. The TIP TIG
mechanical weld action dramatically changes the
weld surface tension and dynamics and reduces the
sensitivity to the weld receiving the weld wire.
FOOD & DRINK
OIL & GAS
TIP TIG WELD QUALITY BENEFITS:
In contrast to the manual pulsed MIG, regular
TIG or the automated Hot and Cold wire
TIG processes, irrespective of the alloys welded, the
patent pending TIP TIG process has the potential
to consistently provide superior quality welds with
improvements in mechanical and corrosion properties.
TIP TIG WELD COST BENEFITS:
A great weld cost benefit to all weld shops
that use TIG for high quality welds is the
TIP TIG process will typically deliver manual and
automated TIG welds with a 100 to 400% increase in
weld deposition rates.
Controlled tig wire feed rates and
unique tig weld agitation creates a
domino affect: The increase in the TIP TIG weld
fluid area reduces the weld sensitivity to both manual
and automated weld wire delivery. The higher than
normal TIP TIG wire feed rates enables higher TIG
weld current. The higher weld current combined with
the TIP TIG Hot Wire current and agitated, slower
solidifying weld provides numerous weld benefits
never before attained.
TIP TIG PROCESS BENEFITS
TIP TIG is the only manual process that has
the potential to consistently produce zero weld
defects on any application and any alloy.
Manual TIP TIG is typically 100 – 200% faster than
TIG for all position pipe fill passes and 200 – 400%
faster for none pipe applications.
The regular Hot Wire TIG process is not suited for
manual welding, in contrast the TIP TIG process
delivers the ultimate in both manual / automated
weld quality. TIP TIG also reduces the sensitivity
of the automated Hot Wire process to low to medium
current weld wire delivery.
TIP TIG, one single optimum weld process for any
metal, any weld, and any weld position. TIP TIG will
require only 2 or 3 simple common weld settings for
all global weld applications.
On many stainless open root tank and vessel
welds, with TIP TIG, no back gouging, no grinding
and often no high volume purge gas is required.
In contrast to all weld processes, TIP TIG will
produce the least weld fumes and fume removal
equipment on most stainless and alloy applications
will not be required.